Challenges Designing and Manufacturing Lithium-Ion Battery Packs

Why spend the time and money to develop and manufacture a custom lithium-ion battery pack when off-the-shelf battery packs are radially available? Custom battery packs can be designed to fit the unique needs of an end product’s size and shape, temperature, power, voltage, runtime, and interface requirements, which generic battery packs cannot meet.

Supply chain issues can be avoided with better control of all the components and “end-of-life” surprises prevented. Custom battery packs come with a host of design and manufacturing challenges. Each battery is unique and must be designed and fully tested for the intended application.

Challenges Designing and Manufacturing Lithium-Ion Battery Packs

In addition, regulatory testing is mandatory to ensure that the new design can safely withstand environmental abuses expected and unexpected in the field.

In this webinar, we review off-the-shelf battery packs compared to custom battery packs, design challenges, requirements, manufacturing, and more.

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Check Out the Full Q&A

We have compiled all the questions submitted at the conclusion of this webinar into a readable format available on our blog.

Webinar Agenda:

  • When should an off-the-shelf battery pack be used and when is a custom battery pack a better choice?
  • Defining a custom battery’s requirements to minimize development costs and time to market
  • How and where custom batteries are manufactured
    • What capital expense is required
    • Supply chain issues that can factor into you decision
  • Time needed to develop and get a custom battery pack on the market
    • What are the driving timeline components?

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America's Oldest. A History of Innovation.

Over the past 70 years, the electronics manufacturing industry has changed dramatically as the industry continues to adapt to evolving demands and technology. Epec is at the forefront of innovation, with the expertise and agility to move at the speed of today’s businesses. At Epec, the customer comes first, and everything we do must be put through that filter. Whether it is developing e-commerce platforms to make it easier to work with us or creating a new product introduction (NPI) process that helps our customers get to market faster, we must focus on building the new. By doing that every day, and by always making the customer our top priority, we plan on being here for another 70 years and then some.

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