Cable Assembly Processing Capabilities

Our customized cable assemblies provide solutions for all market sectors. Epec services our customers achieve their goals through an integrated system of services that will foster a strong and collaborative relationship. Epec uses the highest quality materials, components, and workmanship to design, develop, and manufacture cable assemblies. Our automated preparation systems empower us to supply your prototype or production requirements in a timely manner. Our customer service, including design and development capabilities, material acquisition and manufacturing, keep our customers connected and competitive.


Our Cable Assembly Processing Capabilities Include:

  • Cutting/Stripping
  • Ink jet marking
  • Hot stamp marking
  • Semi-automatic termination
  • Manual termination
  • Wire wrap
  • Taping
  • Bar coding/Labeling
  • Tie wrapping and Lacing
  • Braiding
  • Loom, Split or solid
  • Soldering, resistance soldering
  • Ultrasonic welding
  • Heat shrink tube application
  • Potted connectors
  • Heavy gauge cable/battery cable
  • Shielding
  • Tin/Silver/Nickel plating
  • CE/UL
Cable Assembly Capabilities

Wire End Configurations

  • Circuit Board Ready
  • Spade Terminals
  • Fork Terminals
  • Ring Terminals
  • Hard Wired
  • LED
  • Light Sockets
  • Molded
  • Overmolded
  • Metal Formed
  • Plastic Injection Molding
  • Tinned
  • Soldered
  • Switches
  • Potted
  • Stripped and Tinned
  • Ultra Sonic Welding
  • Crimped Ends
  • Heat Shrink Tubing
  • Strip and Retain
  • Strain Reliefs
  • Grommets

Material Additives

  • Rodent Resistant
  • Anti-microbial
  • Improved Hydrophobicity

Terminations

  • Molex
  • Amphenol
  • TE/AMP
  • JS
  • Nicomatic
  • Canon
  • As well as many other producers

Stranding Constructions

  • Solid
  • Bunched
  • True Concentric
  • Rope Lay

Shielding

  • Braided Wire
  • EMI/RFI Shielding
  • Polyester/Aluminum Foil
  • Polyester/Aluminum Foil & Braid Spiral Serve Wire

Wrapping

  • Tie
  • Heat Shrink
  • Lacing
  • Tape
  • Tube

Labeling

  • Bar Code
  • Four Color Ink Stamping
  • Circuit Identification

Insulation/Jacket Materials

  • PVC - Polyvinyl Chloride
  • IRR/PVC - Irradiated Polyvinyl Chloride
  • XLPE - Cross-Linked Polyethylene
  • Vinyl (PVC)
  • SR-PVC - Semi Rigid Polyvinyl Chloride
  • Cellular Polyethylene
  • EPDM - Ethylene Propylene Diene Monomer
  • TPE/TPR - Thermoplastic Elastomers
  • PE - Polyethylene
  • LDPE - Low Density Polyethylene
  • HDPE - High Density Polyethylene
  • Cellular (Foam) Polyethylene
  • PU - Polyurethane
  • Polyurethane / Nylon
  • Low Smoke Plenum Co-Polymers / PVC
  • PP - Polypropylene
  • Cellular (Foam) Polypropylene
  • FEP - Fluorinated Ethylene Propylene
  • TFE - Tetrafluoroethylene
  • PTFE - Polytetrafluoroethylene
  • ETFE Tefzel
  • PVDF Kynar
  • ECTFE Halar

Voltage

  • Up to 600 V (UL)
  • 3000 V (Military)

Temperature Range

  • -65°C to 250°C

Conductor Gauge

  • 4 to 40 AWG

Conductor Cabling

  • 1 Conductor to 60 pairs

Conductor Materials

  • Bare Copper Wire
  • Tinned Copper Wire
  • Silver Plated Copper Wire
  • Nickel Plated Copper Wire
  • Copperweld/Copper Covered Steel

Conductor Coatings

  • Tinned Copper
  • Heavy Tinned Copper
  • Prefused Copper
  • Overcoat Copper
  • Top Coated Copper
  • Silver Plated Copper
  • Nickel Plated Copper

Testing

  • Standard UL, CSA & Industry Testing Procedures
  • In house ESS chamber
  • Pressure testing
  • Custom Wire harness Test Fixtures
  • Custom Testing Parameters available upon request
Celebrating 65 Years of Manufacturing Excellence  Learn More →
America's Oldest. A History of Innovation.

Today at Epec, the customer comes first, and everything we do must be put through that filter. Whether it is developing e-commerce platforms to make it easier to work with us, or creating a NPI (new product introduction) process that helps our customers get to market faster, or the other 10 new projects we have in process, we must focus on building the new. By doing that every day, and by always making the customer our top priority, we plan on being here for another 65 years and then some.

Learn more about our 65 year story →



Celebrating 65 Years - Epec Engineered Technologies